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project status
 
From a small nuclear engineering company with barely 100 employees at its inception in 1999, Pebble Bed Modular Reactor (Pty) Ltd (PBMR) has grown into one of the largest nuclear reactor design and engineering companies in the world. In addition to the core team of some 800 people at the PBMR head-office in Centurion near Pretoria, more than a 1000 people at universities, private companies and research institutes are involved with the project.
 
Pebble Bed Modular Reactor (Pty) Limited is a public-private partnership comprising the South African government, nuclear industry players and utilities. The PBMR is a strategic national project due to its significance to South Africa and its potential in international markets, as a prospective provider of safe, clean energy.
 
PBMR’s goal is to be one of the first organisations that successfully commercialises pebble bed technology for the world’s energy market. Subject to regulatory and other approvals, the first pebble bed reactor plant could be commissionedd at Koeberg near Cape Town by round about 2020. This will be the first time that South Africa is designing, licensing and building its own nuclear reactor plant.
 
The successful deployment of this leading-edge technology has the potential to make a significant contribution to local and international energy supply. In addition, it will contribute to the transformation of South Africa’s current resource-based economy.
 
Government support
 
The South African Government recognises the importance of energy security and supply and the fact that PBMR can contribute significantly to local economic growth and development by forming part of a technology-intensive nuclear manufacturing sector which could, in future, export this technology.
 
The Government therefore regards the PBMR project as one of the most important capital investment and development projects yet undertaken in the country. In July 2009 the Minister of Public Enterprises, Ms Barbara Hogan, gave the assurance that the government remains committed to the PBMR programme.
 
She said PBMR could provide the South African economy not only with electricity, but also other applications such as clean-process heat. It is therefore and ideal programme to increase the country's exports. “The PBMR project and company play an extremely important role in skills development in this country, especially since the nuclear industry requires functionalities which far exceed those of other industries,” she said.
 
Recent developments
 
In March 2009, PBMR entered into a Memorandum of Understanding (MOU) with the Institute of Nuclear and New Energy Technology (INET) of Tsinghua University and Chinergy Co Ltd of China, whose pebble bed concept is based on a 10 MW (thermal) research reactor that was started up in Beijing in December 2000. INET is a top nuclear research and experimental institute in China.
 
The objective of the MOU is to facilitate cooperation in a number of strategic and technical areas relating to high temperature reactor (HTR) projects in both countries.
 
In December 2008, PBMR’s Fuel Development Laboratories – in collaboration with Necsa (the South African Nuclear Energy Corporation) – successfully manufactured High Temperature Reactor coated particles containing 9.6% enriched uranium. The coated particles were shipped to the US and are currently being tested at the Idaho National Laboratory.
 
On 6 August 2009, PBMR shipped sixteen graphite spheres containing enriched uranium to Russia for irradiation tests to demonstrate the fuel’s integrity under reactor conditions. The spheres – enriched to 9.6% -- were manufactured in collaboration with Necsa.
 
The irradiation tests, which will be conducted by the Institute of Nuclear Materials in Zarechny near Ekaterinburg in Russia, are the final step in the development of the fuel for the PBMR demonstration unit and we are keenly anticipating the results.
 
Over the past few years, PBMR also commissioned a Heat Transfer Test Facility (HTTF) at Potchefstroom near Johannesburg, and a Helium Test Facility (HTF) at Pelindaba.
 
Products and services
 
While PBMR’s design and development efforts were initially focused mainly on electricity generation, it has become increasingly apparent that the high-temperature, gas-cooled reactor technology will also enable access to markets that call for process heat applications. To this end, PBMR announced in February 2009 its intention to take advantage of near-term market opportunities based on customer requirements to service both the electricity and process heat markets.
 
The company subsequently decided to modify the design planned for the Demonstration Power Plant project at Koeberg near Cape Town to also service potential customers such as the Next Generation Nuclear Plant (NGNP) project in the US, which is funded by the US Department of Energy, oil sands producers in Canada and the South African petro-chemical company Sasol.
 
The design is aimed at process heat applications utilising steam at temperatures of up to 570°C, which provides the basis for penetrating the nuclear heat market as a viable alternative for carbon-burning, high-emission heat sources.
 
In South Africa, there is interest in the possible use of PBMR technology in petro-chemical complexes, to either produce process steam and/or hydrogen to upgrade coal products. In Canada, there is interest from oil sands producers to use the PBMR to produce the temperature and associated pressure needed to extract bitumen from oil sands instead of gas-fired plants.
 
In the USA, PBMR is a partner in an industrial alliance led by Westinghouse Electric Company which was awarded a contract by the US Department of Energy (DOE) to consider the PBMR technology as heat source for producing non-carbon derived hydrogen. The scope for the first phase of this contract, which has now been completed, was for the pre-conceptual engineering of a nuclear co-generation plant for the production of electricity and hydrogen. The PBMR alliance is a leading contender for the next phase of the NGNP project and is currently preparing a bid to the DOE based on the new product configuration.
 
South Africa, through PBMR, has built a reputation and is widely acknowledged as the world leader in the development of HTR technology. Consequently, it plays a leading role and influences decision-making in international forums such as the Generation IV International Forum (GIF) that consists of 10 participating nations; the High Temperature Gas Reactor-group of the Multi-National Design Evaluation Panel (MDEP) that seeks to rationalise the nuclear licensing process among international regulators; the International Project on Innovative Reactors and Fuel Cycles (Inpro); and the High Temperature Reactor Technological Network (HTR-TN), a network of 18 European organisations created to develop technology for the next generation high temperature reactors. PBMR has furthermore joined a European initiative, Europairs, which has objectives similar to the NGNP.
 
South Africa is also playing an important role in the development of global design and quality codes, as well as manufacturing standards for the American Society of Mechanical Engineers (ASME).
 
PBMR can contribute significantly to local economic growth and development by forming part of a technology-intensive nuclear manufacturing sector which could, in future, export this technology. The South African government furthermore recognizes the importance of energy security and supply. This calls for the development and deployment of new technologies in a sustainable, economic and environmentally sound manner. The PBMR technology serves to achieve this objective.
 
Updated: October 2009
 
 
 
 
 
 
 
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